Our expertise in particle design and plant engineering for functional powders, granules and pellets focuses on a wide range of products from almost all bulk solids processing industries.
This also applies to milk, whey and vegan raw materials!
There are numerous options for optimizing and functionalizing milk products, plant-based milk alternatives and ingredients:
- dry liquids into free-flowing granulates, such as for plant-based instant drinks
- produce instant products, food supplements, cosmetics with perfectly adjusted solubility like collagen and animal proteins
- dry and stabilize microorganisms like probiotics and bacterials
- granulate powder into tabletable agglomerates like lactose
- control release of active ingredients, for example microorganisms like probiotics and bacterials
- stabilize oxidation-sensitive or volatile substances through microencapsulation such as aromas, vitamins, fats and essential oils
- stabilize microorganisms and make them dust-free and protect the environment from allergens like enzymes, probiotics and bacterials
- improve storage stability through coating for enzymes, probiotics, bacterials
- create functional granules and pellets with defined properties made from solid and liquid raw materials with fluidized bed and spouted bed technology
Animal proteins, peptides
- Unique Selling Point by combining processes
- Gentle processes for improving animal raw materials
- Perfect solubility and high functionality
- Small plant footprint at the same throughput
Plant-based instant beverages
- Gentle processes for improvingplant-based raw materials
- Optimally porous and loose agglomerates
- Perfect wetting and dispersing properties
- High microbiological stability
Lactose
- Perfect tableting properties
- Continuous drying and spray agglomeration
- Ideal agglomerates for direct compression
- Tailored bulk density, granule size, etc.
Enzymes, microorganisms, etc.
- Particle design through gentle processing
- Protection against allergens
- Compact, dosable and abrasion-resistant granules
- Preservation of functionality and activity
Energy saving
- Reduced process temperatures
- Combination of process steps
- Drying by using superheated steam
- Hot-melt process instead of dewatering
Unique in particle design by the complete supply chain from the product idea to production from one source: Technology transfer, plant design and factory engineering for functional powders, granules and pellets.
Benefits:
* Access to innovative technologies with interdisciplinary know-how and many years of expertise.
* Quickly competitive by extremely short development times for new particle designs and seamless scale-up.
* Solutions due to specific needs: Customized production processes. Minimal risk. Maximum flexibility.
Secure our support to realize your product idea and access to innovative technologies. Benefit from extremely short development times for new particle and product forms without having to invest in your own resources for testing technology and personnel. The laboratory and pilot tests in our Technology Center are your fastest and most reliable route to obtain results for the fundamental feasibility of your product requirements and sample quantities for performance evaluation or marketing. Trust in the interdisciplinary knowledge of our experts with many years of experience for the modification and optimal combination of process parameters. Put your investment on a secure basis and minimize your risk with our comprehensive, interdisciplinary engineering from a single source right up to the commissioning of your plant. Use our contract manufacturing until the start of your own production. Time-to-market from the first trial to the handover of your plant, tailored to the requirements of your products, that is the challenge and also our daily demand. Our process innovation as well as research and development secure your future. You have only one interface to this unique value chain and expertise: Glatt.
Glatt technical article: ‘Spray agglomerating plant-based milk alternatives for optimised product properties’
Powdery substances often cause problems during dosing, filling and transport because of their high dust content and poor flowability. Low solubilities and dispersing properties also impair the application of the end product. With the help of fluidised bed spray agglomeration, the size distribution and structure of difficult-to-process particles can be specifically adjusted and improved.
- Author: Dipl.-Ing. Katja Oppermann, Process Engineer, Process Technology Food, Feed & Fine Chemicals, Glatt Ingenieurtechnik GmbH
- originally published in the trade magazine ‘Food & Ingredients Turkey’, issue December/2021, ISTMAG -ISTANBUL MAGAZINE GROUP
Glatt technical article: ‘Drying liquids – Selecting the best technology for nutraceuticals’
The desired end product properties can make a difference when choosing between spray drying or spray granulation
Both spray drying and fluid bed spray granulation can be used to convert liquid products into bulk materials. The most effective process will often be dictated by the desired properties of the final particles and the specific application. Glatt Ingenieurtechnik has a thorough understanding of both techniques and has a long history of designing fluid bed systems that are tailored to individual customer products.
- Author: Gudrun Ding, Head of Business Development Process Technology, Glatt Ingenieurtechnik GmbH, Weimar, Germany
- originally published in the magazine ‘Nutraceutical Business Review’, issue 05/2022, HPCi Media Limited
Compact, dust-free and free flowing granules from liquids by spray granulation
Fluffy, porous, excellently soluble and well flowing granules from powder by spray agglomeration
Solubility of Collagen Hydrolysate – Spray Drying vs. Glatt Spray Granulation
Further information on this topic and related topics can also be found in the following publications:
September 2021: New fluid bed options for solvent-based processes and products
Published article: ‘Spray (micro)encapsulation of sensitive substances in matrix form – An overview of essential oil and vitamin case studies’ PDF, English
Published article: ‘Process Technologies to Optimize Detergent Manufacturing’. PDF, English
Published article: ‘Hot-melt applications for the food and beverage industry – How to safely stabilize vitamins and probiotics’ PDF, English
Published article: ‘Fluidized bed solutions for optimized ingredient production’ PDF, English