Enhancing product properties with fluid bed and spouted bed technologies

Fluidized bed and spouted bed are among the leading technologies when it comes to improving the physical properties of bulk solids, such as particle size distribution, bulk density, structure and morphology, in order to deliver beneficial application properties like enhanced dispersibility, solubility and flowability. The combination of processes such as drying, granulating and microencapsulating in a single step provides a cost-effective manufacturing solution.

Protecting sensitive substances effectively – Particle design by fluidized bed and spouted bed processes

To ensure that sensitive substances such as probiotics, flavors, vitamins or delayed-release active ingredients survive their journey through processing or the digestive tract, they must be functionally protected. Hot melt coating and encapsulation in the fluid bed or spouted bed offer a variety of product design options in this regard. (article in German language)

Optimizing end products with finely tuned process parameters

Microcapsules provide an excellent way to extend the shelf-lives of essential oils, vitamins, flavors and many other active ingredients, and protect them from external influences. A key consideration, however, is process optimization, which plays a decisive role in the quality of the ingredients and their release profiles.

Protected by a shell – Optimization of active ingredients by encapsulation or coating

Sensitive substances such as vitamins, flavors or probiotics must be well packaged to ensure that they reach their point of action safely. To ensure that they can also be released from their protective shell at the right time, fluid bed and spouted bed technologies with microencapsulation and hot melt coating offer two tailor-made finishing processes. (article in German language)

For quick enjoyment – Fluid bed systems in batch or continuous operation

Product refinement in two acts: Whether it’s enzymes for animal feed, vitamins for dietary supplements or instant coffee for capsule systems, the search for a suitable process precedes product development. Dr. Michael Jacob, head of process engineering in the Process Technology Food, Feed & Fine Chemicals division at plant manufacturer Glatt Ingenieurtechnik, summarizes what is important when deciding between continuous and batch fluid bed production. (German article)

Better safe than sorry – Design safety for fluid bed systems

Better safe than sorry – design safety for fluid bed systems
Design-based explosion protection is one of the most important precautionary measures for operating fluidized bed systems in a process-safe manner. Atex-compliant designs range from explosion-suppressed to explosion-pressure-resistant apparatus. (German article)

Greener granulating and adding value – Effective fluid bed plant design

Sustainable granulation and refining – Effective fluid bed plant design
German energy prices are among the highest in Europe. More efficient energy use pays off not only in terms of operational cost management, but also in terms of competitiveness and image. Whether in the form of spectacular architecture, as in the case of state-of-the-art, energetically self-sufficient company headquarters, or in silver-grey components for fluidized bed plants – there is always a holistic approach behind successful concepts. (German article)

We support product development from the very beginning

We accompany the product development from the first idea.
INTERVIEW WITH VOLKER BUDZINSKI FROM GLATT INGENIEURTECHNIK

Glatt Ingenieurtechnik from Weimar is a globally active plant engineering company with its own process technology, the fluid bed process. Volker Budzinski is the sales manager responsible for international project development in the Process Technology Food, Feed & Fine Chemicals division. In an interview with the editors of Food Technologie, he answered some questions about fluid bed technology. (German article)

Hot-melt applications for the food and beverage industry – How to safely stabilize vitamins and probiotics

Sensitive substances such as probiotics, vitamins or sustained release dosage forms must be furnished with a functionally protective coating to ensure their safe transport through the intestinal tract. Furthermore, the surface treatment guarantees their release at a well-defined point in time. Hot-melt fluidized bed granulation provides a variety of possibilities for product design.

Spraying cleanly without a break – Hygienic design of fluid bed and spouted bed systems

Reliably operating spray nozzles and a flawless spray pattern are indispensable in fluid bed processes. A new spray nozzle safety mechanism from Glatt Ingenieurtechnik, specially developed for products relevant to explosion protection, enables the spray nozzle to be safely dismantled during operation. (article in German language)