Faster to market – «There are enough good ideas, we just need to get them from lab to industrial scale faster.»

Thanks to its technology- and process-oriented innovation expertise, plant manufacturer Glatt Ingenieurtechnik is an internationally sought-after development partner for research institutions and industry. The Technology Center is the hub for particle design: here, R&D ideas give rise to new processes, product samples, market-ready powders, granules and pellets. (German article)

Why contract manufacturing is both critical and crucial

For decades, large companies have outsourced production capabilities, thus driving globalisation –but also contributing to the decline of domestic industries. Digitalization, however, means it makes sense for more and more well-known global players to relocate production back to Europe. Contract manufacturing, for example, gives an idea of where this journey can take us.

Glatt Ingenieurtechnik: Pioneer in the East and in cutting-edge research

Glatt Ingenieurtechnik: Pioneer in the East and in cutting-edge research
The plant engineering company Glatt Ingenieurtechnik is one of the most innovative companies in the East and conducts research into the materials and production processes of the future. (German article)

New waste-free process produces fertilizer from phosphorus-containing ashes

With “PHOS4green” Glatt presents a new two-stage method that extracts phosphorus from sewage sludge ashes and converts it into ready-to-use fertilizer granulates. In cooperation with an industrial partner and the Material Research and Testing Institute of the Bauhaus University Weimar (MPFA) Glatt has developed a highly efficient process to extract phosphate from sewage sludge ashes, which is then converted into residue-free, ready-to-use standard fertilizers using fluidized bed spray granulation.

Small quantities, big effect – Agglomerates from the fluid bed

Whether a fortified protein bar or an instant drink becomes a bestseller clearly depends on how well the powdered ingredients can be integrated into the recipes and consumed. Glatt’s compact plant concept now makes the advantages of property configuration by means of fluid bed technology economically viable for medium-sized productions as well. (article in German language)

Phosphorus recovery: Like a phoenix from the ashes

Jan Kirchhof, Glatt Ingenieurtechnik, Germany, presents a recovery technology that releases phosphate from sewage sludge ashes and converts it into ready-to-use fertilizers

Formulation For Success – Fluid Bed Systemes as Key for the Production of Speciality Fertilizers

From improving durability and flowability through dust reduction to a pronounced depot effect or a targeted nutrient supply via better active ingredient distribution, fluidised bed technology can deliver many benefits. The shape and size of the fertilizer granules can be determined within a defined range. The quantity of fertilizer components delivered to the soil can be adapted optimally, and significantly higher product qualities can be achieved. Solubility and protection against external influences can also be markedly improved.

Hot one-pot process – high temperature fluidized bed for simultaneous particle formulation and functionalization

Hot one-pot process – high temperature fluidized bed for simultaneous particle formulation and functionalization. The requirements for the high-performance materials of the future pose new challenges for product developers: Innovative applications require increasingly complex materials, but their desired properties can so far only be achieved in cost-intensive multi-step processes. With high-temperature fluid bed systems, plant manufacturer Glatt overcomes previously applicable temperature limits. (German article)

Particles in an onion look – Drying of liquids by fluid bed spray granulation

Particles in an onion look – drying of liquids by fluid bed spray granulation. If liquid starting products are to be converted into bulk materials, both the spray drying and fluid bed spray granulation processes are used. The choice of technology depends on which particle properties need to be set to enable specific applications. (German article)

Dried to the point – Thermal processes in the fluid bed

Fluid bed technologies are ideally suited for carrying out heat and mass transfer processes, which are in demand during drying. Particles can be simultaneously refined and functionalized economically in parallel with drying by means of spray granulation, spray coating or spray agglomeration. The selection of the right drying process is challenging: it depends on the prevailing conditions in each case and requires a holistic approach. (article in German language)