Microcapsules provide an excellent way to extend the shelf-lives of essential oils, vitamins, flavors and many other active ingredients, and protect them from external influences. A key consideration, however, is process optimization, which plays a decisive role in the quality of the ingredients and their release profiles.
We accompany the product development from the first idea.
INTERVIEW WITH VOLKER BUDZINSKI FROM GLATT INGENIEURTECHNIK
Glatt Ingenieurtechnik from Weimar is a globally active plant engineering company with its own process technology, the fluid bed process. Volker Budzinski is the sales manager responsible for international project development in the Process Technology Food, Feed & Fine Chemicals division. In an interview with the editors of Food Technologie, he answered some questions about fluid bed technology. (German article)
Sensitive substances such as probiotics, vitamins or sustained release dosage forms must be furnished with a functionally protective coating to ensure their safe transport through the intestinal tract. Furthermore, the surface treatment guarantees their release at a well-defined point in time. Hot-melt fluidized bed granulation provides a variety of possibilities for product design.
Whether it’s infant formula, soups or shakes, instant foods are inseparably linked to many areas of life. If powdery substances are to be dissolved or dispersed in hot or cold liquids, then agglomeration is a vital quality improvement process, with fluidized bed technology providing the widest range of optimization possibilities. For the optimization of instant properties, fluid bed technology is a proven, highly adaptable and established technology. The experimental development of critical parameters is essential and should be tested in laboratory and pilot-scale plants to get flawless instant quality products ready for market.
Technical processes improve the product properties: Feeds need enzymes that work optimally as well as being temperature-stable and storable. Two methods are particularly suitable for producing easy-to-process granules and pellets from sensitive, liquid enzyme solutions – the fluidised bed and the spouted bed methods. The plant manufacturer Glatt lngenieurtechnik is one of the world’s leading experts in this field and offers feed producers technology and plant expertise from a single source.
With populations aging in virtually every nation across the globe, consumer demand for solutions that can tackle age-related conditions such as sarcopenia and keep people active for longer is growing at an impressive rate. The industrial-scale production of innovative food ingredients requires state-of-the-art technologies. Fluidized bed processes offer manufacturers almost unlimited possibilities in terms of optimized particle design and the functionalization of ingredients.
Essential oils are volatile substances that are susceptible to oxidation and light. For protection and easier handling, as well as for better dosing and targeted release properties, these substances are increasingly offered and used by various industries in an encapsulated and often free-flowing form.
Designing and operating fluid bed systems with energy efficiency: Systems for agglomeration, spray granulation and coating in the fluid bed are used in nearly all industries with the production and refinement of solid product forms. In addition to the material and application properties of the manufactured products their manufacturing costs can also be significantly influenced already during the design of the fluid bed systems.
At the end of 2009, one of the world’s largest spouted bed systems for granulation started at the Dresden-based contract manufacturer IPC. A ProCell 250 from Glatt Ingenieurtechnik GmbH enables a so far unreached flexibility for agglomeration and spray granulation processes. Liquid and/or solid raw materials can be processed to granulates and pellets or existing particles can be coated. Batch or continuous operation is possible.
Fluidic simulation helps to design and optimize fluid bed spray granulators: Starting from a basis technology, project-specific special purpose machines are developed. Classical development steps such as prototype manufacture are no longer practicable. Advanced methods and tools have to be used to minimize the financial and material risk in the project phase. Among other things fluidic simulation is used here to develop fluid bed machines in a more efficient manner and to implement knowledge from pilot-scale experiments to a large scale.
Copyright by Glatt
Copyright: Glatt
Copyright: Glatt