Tag Archive for: product optimization

Protecting sensitive substances effectively – Particle design by fluidized bed and spouted bed processes

To ensure that sensitive substances such as probiotics, flavors, vitamins or delayed-release active ingredients survive their journey through processing or the digestive tract, they must be functionally protected. Hot melt coating and encapsulation in the fluid bed or spouted bed offer a variety of product design options in this regard. (article in German language)

Optimizing end products with finely tuned process parameters

Microcapsules provide an excellent way to extend the shelf-lives of essential oils, vitamins, flavors and many other active ingredients, and protect them from external influences. A key consideration, however, is process optimization, which plays a decisive role in the quality of the ingredients and their release profiles.

Protected by a shell – Optimization of active ingredients by encapsulation or coating

Sensitive substances such as vitamins, flavors or probiotics must be well packaged to ensure that they reach their point of action safely. To ensure that they can also be released from their protective shell at the right time, fluid bed and spouted bed technologies with microencapsulation and hot melt coating offer two tailor-made finishing processes. (article in German language)

For quick enjoyment – Fluid bed systems in batch or continuous operation

Product refinement in two acts: Whether it’s enzymes for animal feed, vitamins for dietary supplements or instant coffee for capsule systems, the search for a suitable process precedes product development. Dr. Michael Jacob, head of process engineering in the Process Technology Food, Feed & Fine Chemicals division at plant manufacturer Glatt Ingenieurtechnik, summarizes what is important when deciding between continuous and batch fluid bed production. (German article)

Hot-melt applications for the food and beverage industry – How to safely stabilize vitamins and probiotics

Sensitive substances such as probiotics, vitamins or sustained release dosage forms must be furnished with a functionally protective coating to ensure their safe transport through the intestinal tract. Furthermore, the surface treatment guarantees their release at a well-defined point in time. Hot-melt fluidized bed granulation provides a variety of possibilities for product design.

Customised enzymes for optimal animal feed mixes

Technical processes improve the product properties: Feeds need enzymes that work optimally as well as being temperature-stable and storable. Two methods are particularly suitable for producing easy-to-process granules and pellets from sensitive, liquid enzyme solutions – the fluidised bed and the spouted bed methods. The plant manufacturer Glatt lngenieurtechnik is one of the world’s leading experts in this field and offers feed producers technology and plant expertise from a single source.

Optimising functional ingredients for enhanced nutritional values

Now that functional ingredients have established themselves as a dynamic market segment, the optimization of particle design has become increasingly important. The growing complexity of functional products is putting greater demands on established production processes. Fluidized bed and spouted bed processes offer manufacturers almost unlimited possibilities in terms of optimised particle design and the functionalisation of ingredients.

Fluidized bed solutions for optimized ingredient production

With populations aging in virtually every nation across the globe, consumer demand for solutions that can tackle age-related conditions such as sarcopenia and keep people active for longer is growing at an impressive rate. The industrial-scale production of innovative food ingredients requires state-of-the-art technologies. Fluidized bed processes offer manufacturers almost unlimited possibilities in terms of optimized particle design and the functionalization of ingredients.

A matter of gas flow management – Microencapsulation of essential oils by spray granulation unsing spouted bed technology

Essential oils are volatile substances that are susceptible to oxidation and light. For protection and easier handling, as well as for better dosing and targeted release properties, these substances are increasingly offered and used by various industries in an encapsulated and often free-flowing form.

In one step – Drying by fluid bed spray granulation

Thermal drying is an essential process in almost all industries to convert liquid or moist raw materials into solid dry products. A wide variety of processes and apparatus are available to carry out drying technology applications. The selection of suitable processes is usually complex and depends on the prevailing conditions. One possible basic principle for drying technology applications is fluidized bed technology. The fluidized bed is characterized by very intensive process control.