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You are here: Home1 / News & Events2 / Microencapsulation of Ingredients at 28th Microencapsulation Industrial...
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Excellent solubility of collagen hydrolysate: Powders of the same raw material in comparison, produced once by means of spray agglomeration + spray granulation in a continuously operating multi-chamber fluidized bed system from Glatt and once by means of spray drying in a conventional spray tower.

Glatt Particle Engineering at 28th Microencapsulation Industrial Convention

Meet us in Valencia, Spain- June 08-11, 2026

Click here for reading in Spanish language

Microencapsulation for improved bioavailability: So that important nutrients can be taken up and absorbed by the body

While this issue is the most essential for the formulation of pharmaceutical dosage forms, as it determines the efficacy of the drug, studies on the uptake of dietary supplements are only just beginning. However, water-insoluble substances cannot be absorbed by the body and must therefore be converted into a soluble micellar structure. In liquid form, these formulations have a limited shelflife stability, so a drying step follows, which produces a wide variety of product forms ranging from readily mixable powders to dust-free, easily soluble granules or compact, defined pellets. The moderate and precisely controllable process temperature in the fluidized bed or spouted bed is particularly suitable for sensitive active ingredients.

Coenzyme Q10, curcuma or similar substances are typical candidates for improving bioavailability. The process steps required for this can be completely tested from micelle formation to the dry product.

Whether aqueous, organic-based coating solutions, fats or melts, at the Glatt Technology Center in Weimar, we work with you to determine the optimum process conditions for your product in feasibility trials for product development. Various laboratory facilities and comprehensive analytical equipment are available for this purpose. On our pilot plants, we optimize the process and scale it up reliably to a stable and economical production scale. The results from this form the basis for the design and construction as well as the erection of your fluid bed or spouted bed plant, tailored to your requirements. As an alternative to our own process technology, we offer you the outsourcing of your production by means of contract manufacturing at Glatt.

From development to production readiness—microencapsulation of hydrophobic active ingredients and the specific challenges involved in formulation and scale-up.

Meet our colleagues at the B2B meeting and let’s work together to find solutions to your challenges.

Product examples for micro-encapsulation

Granules with encapsulated oil
Copyright: Glatt Info Info

Granules with micro-encapsulated oil, SEM

Lavender oil, micro-encapsulation
Copyright: Glatt Info Info

Lavender oil, micro-encapsulated

Lavender oil, micro-encapsulation, REM (Glatt)
Copyright: Glatt Info Info

Lavender oil, micro-encapsulated, SEM

Orange oil, micro-encapsulation
Copyright: Glatt Info Info

Orange oil, micro-encapsulated

Orange oil, micro-encapsulation, REM (Glatt)
Copyright: Glatt Info Info

Orange oil, micro-encapsulated, SEM

Beta carotene, vitamin, spray granulation
Copyright: Glatt Info Info

Beta carotene, vitamins, micro-encapsulated

Beta carotene, vitamin, micro-encapsulation by spray granulation, REM (Glatt)
Copyright: Glatt Info Info

Beta carotene, vitamins, micro-encapsulated, SEM

PUFA (Polyunsaturated Fatty Acids), micro-encapsulated

Omega 3, Polyunsaturated fatty acid, PUFA, micro-encapsulation by spray granulation, REM (Glatt)
Copyright: Glatt Info Info

PUFA (Polyunsaturated Fatty Acids), micro-encapsulated, SEM

Egg liqueur, micro-encapsulation
Copyright: Glatt Info Info

Eggnog flavor, micro-encapsulated

Here you will find many more product examples for applications in various industries for food, food additives, food supplements, feed additives, additives and components for cosmetics, detergents and cleaning agents, as well as products from the field of agrochemicals.

Encapsulation out of the liquid in the process of microencapsulation based on spray granulation
Copyright: Glatt Info Info

Liquids containing solids, such as solutions, suspensions or melts, are sprayed into a fluidized bed or spouted bed. Due to the high heat exchange, the aqueous or organic solvents evaporate or vaporize immediately, and the solids form small particles as carrier cores. These are wetted with further liquid, which in turn form a solid shell around the carrier core after drying. This process is repeated. The granules grow homogeneously in layers. No separate feed of raw materials is required. Alternatively, a defined quantity of suitable carrier cores can be supplied. 

Essential oil, matrix micro-encapsulation, REM
Copyright: Glatt Info Info

Essential oil, matrix micro encapsulation, SEM

You want to know more about this topic? Simply contact the Glatt experts!

Protection of sensitive active ingredients by micro-encapsulation based on spray granulation

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Micro-Encapsulation by Spray Granulation: Encapsulation of valuable material from the liquid to get functional, compact, dust-free and free flowing granules with protection of sensitive, active or volatile substances

Protection of sensitive active ingredients by means of micro-encapsulation based on spray agglomeration

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Micro-Encapsulation by Spray Agglomeration: Encapsulation of valuable material on carrier materials to get porous and dust-free granules with homogeneously distributed components and protection of sensitive, active or volatile substances

Glatt continuous spray granulation
in the fluid bed,
example: top spray process

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This animation shows the principle of professional continuous fluid bed spray granulation in fluidised bed apparatus with rectangular geometry.

Further information on this topic and related topics can also be found in the following publications:

Link to: How to Tame Recalcitrant Ingredients with Technological Processes
Glatt technical article on 'How to Tame Recalcitrant Ingredients with Technological Processes'
Copyright: HPCi Media Limited Info Info

Published article: ‘How to Tame Recalcitrant Ingredients with Technological Processes’ PDF, English

Link to: Drying liquids – Selecting the best technology for nutraceuticals
Glatt article on ''Drying liquids - Selecting the best technology for nutraceuticals'', published in the magazine 'Nutraceutical Business Review', issue 05/2022, HPCi Media Limited
Copyright: HPCi Media Limited Info Info

Published article: ‘Drying liquids – Selecting the best technology for nutraceuticals’ PDF, English

Link to: The Gentle Processing of Highly Volatile Oils
Glatt's technical article on 'Fluid bed and spouted bed technology-The gentle processing of highly volatile oils', published in the trade magazine 'NutraCos InCosmetics', issue 05.2020, B5 S.r.l., Italy
Copyright: B5 S.r.l., Italy Info Info

Published article: ‘The gentle processing of highly volatile oils by fluid bed and spouted bed technology’ PDF, English

Link to: Spray agglomerating plant-based milk alternatives for optimised product properties
Glatt technical article on ''Spray agglomerating plant-based milk alternatives for optimised product properties'', published in the trade magazine 'Food & Ingredients Turkey', issue December/2021, ISTMAG -ISTANBUL MAGAZINE GROUP
Copyright: ISTMAG –ISTANBUL MAGAZINE GROUP Info Info

Published article: ‘Spray agglomerating plant-based milk alternatives for optimised product properties’ PDF, English

Link to: Spray (micro)encapsulation of sensitive substances in matrix form – An overview of essential oil and vitamin case studies
Glatt technical article on 'Spray (micro)encapsulation of sensitive substances in matrix form', published in the trade magazine 'Innovations in Food Technology', issue 11/2019
Copyright: Innovations in Food Technology Info Info

Published article: ‘Spray (micro)encapsulation of sensitive substances in matrix form – An overview of essential oil and vitamin case studies’ PDF, English

Link to: Protecting sensitive substances effectively – Particle design by fluidized bed and spouted bed processes
Glatt article on 'Sensible Substanzen wirkungsvoll schützen - Partikeldesign mithilfe von Wirbelschicht- und Strahlschichtprozessen', published in the trade magazine 'dei - die ernährungsindustrie', issue 06/2017, Konradin-Verlag Robert Kohlhammer GmbH
Copyright: Konradin-Verlag Robert Kohlhammer GmbH Info Info

Published article: ‘Protecting sensitive substances effectively – Particle design by fluidized bed and spouted bed processes’ PDF, German

Link to: For quick enjoyment – Fluid bed systems in batch or continuous operation
Glatt article on 'FĂĽr den schnellen Genuss - Wirbelschichtanlagen im Batch- oder Konti-Betrieb', published in the trade magazine 'P&A Prozessdigitalisierung Automation', issue 05/2017, publish-industry Verlag GmbH
Copyright: publish-industry Verlag GmbH Info Info

Published article: ‘For quick enjoyment – Fluid bed systems in batch or continuous operation’ PDF, German

Link to: Optimizing end products with finely tuned process parameters
Glatt technical article on ''Optimizing end products with finely tuned process parameters'', published in the trade magazine 'Sweet Vision', issue 06/2017 S. 54-55, Publishing House ERLING Verlag GmbH & Co. KG
Copyright: Publishing House ERLING Verlag GmbH & Co. KG Info Info

Published article: ‘Optimizing end products with finely tuned process parameters’ PDF, English

Link to: With short time-to-market from process development directly to contract manufacturing
Glatt advertorial on the topic ''With short time-to-market from process development directly to contract manufacturing", originally published in the Pharma+Food-Kompendium 'Produzieren im Kundenauftrag', Edition 2023, HĂĽthig GmbH, Glatt reprint
Copyright: Glatt Info Info

Published article: ‘With short time-to-market from process development directly to contract manufacturing’ PDF, English Reprint

Link to: Glatt wins follow-up order for BioCampus MultiPilot in the port of Straubing-Sand
Glatt wins follow-up order for BioCampus MultiPilot
Copyright: ZVH Straubing Info Info

December 2023: ‘Glatt wins follow-up order for BioCampus MultiPilot in the port of Straubing-Sand’

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